Description of Filling line bottle supply with elevator empty PET bottle unscrambler
The LPJ-22 push-type bottle unscrambler is characterized by high efficiency of unscrambled bottles and less damage to the bottles. Compared with unscrambled bottles using other principles, it is used more in beverage production plants.
The appearance of the main body of the equipment is cylindrical, and the bottom of the outer cylinder is equipped with adjustable feet for adjusting the height and level of the machine. There are one inner and one outer rotating cylinder in the cylinder, which are respectively installed on a set of double-row toothed large plane bearings. The outer side of the inner rotating cylinder is equipped with a bottle drop groove, and the inner side is equipped with a lifting mechanism equal to the number of the bottle drop groove. The outer rotating cylinder is equipped with a bottle-separating groove corresponding to the bottle-falling groove. A fixed umbrella tower is installed in the center of the machine. When the hoist is activated according to the lack of bottle signal from the bottle detection device set on the umbrella tower, the bottle falls on the umbrella tower from the center of the top of the machine and slides to the edge of the umbrella tower to enter the lifting mechanism. The lifting mechanism pushes the bottle into the bottle drop groove under the action of the cam. Each time the machine rotates, each lifting mechanism acts three times, that is, three bottles in each bottle falling groove fall into the bottle separating grooves installed on the outer rotating cylinder, which makes the operation efficiency of the bottle unscrambler higher. At the bottle outlet, there is a bottle-shifting star wheel to send the bottle into the air duct. The bottle-shifting star wheel is connected to the motor main shaft through a synchronous toothed belt.
Main feature of our Automatic dropping grooves type Bottle Unscrambler:
1) The outer cylinder, rotating cylinder and the part in contact with the bottle are made of stainless steel AISI304. The frame part is welded by carbon steel, and the surface is treated with rust prevention and spraying.
2) Large double-row flat toothed bearings.
3) The cylinder body adopts a closed structure and maintains a slight positive pressure to prevent dust intrusion.
4) There are two movable covers on the top of the barrel, which is convenient for maintenance and cleaning.
5) Under normal circumstances, there is no need to stop the machine for manual cleaning. If a large number of deformed or abnormally sized bottles
If the bottle drop slot is blocked, the detection switch in the machine will send out an alarm signal and stop the machine and the machine. Operator can root
Follow the fault indication on the electric control cabinet to clear it.
6) The specially designed bottle drop groove can be adapted to the bottles with a small difference in size, and it can be realized by adjusting the bottle drop groove appropriately. There is no need to replace the bottle drop tank, saving investment. However, when the diameter and length of the bottle are changed, some parts need to be replaced to adapt to the change of the larger bottle shape.
7) In the middle of the barrel, there is a replacement port for the bottle-dropping groove, which is convenient for disassembly and assembly of the bottle-dropping groove and clearing the blockage.
8) There is a maintenance port at the bottom of the barrel, which is convenient for maintenance personnel to enter the bottom of the machine.
9) There are complete safety protection measures. When the maintenance door and mold replacement door are opened, the machine cannot be started, and manual operation can be used at this time
The device controls the machine.
10) The bottle unscrambler is equipped with a bottle jam detector, which can effectively protect the safety of the machine. The reverse bottle will be at the junction of the bottle output wheel and the air duct.
11) The umbrella tower in the center of the unscrambler is equipped with a bottle detector to control the start and stop of the bottle feeding elevator.
12) The outer cylinder is equipped with a lubricating nozzle, which can easily add lubricating oil to gears, bearings and cams.
13) The main motor's frequency conversion speed regulation can easily set the production speed, and can automatically change the speed and start and stop according to the condition of the bottle on the air duct.
14) The air circuit system is equipped with a pressure switch and a closing valve. If the compressed air is not connected, the machine cannot be started. The closing valve is linked with the start and stop of the machine,
Save gas consumption.
15) Stainless steel electric control cabinet, with inspection lights inside the cabinet, and PLC automatically completes the entire working process of the bottle unscrambler and hoist.
16) The main electrical components (frequency converter, PLC, photoelectric switch, relay) all adopt MITSUBISHI, OMRON, SIEMENS, etc.
17) The gas system adopts German FESTO products.
18) Guarantee to provide spare parts replacement during the warranty period and timely (no more than 24 hours in emergencies) on-site maintenance services.
19) Provide complete equipment operation manuals, maintenance manuals, spare parts manuals, printed and electronic versions of electrical drawings, and provide complete equipment operating procedures.
Parameters of all models of our Automatic dropping grooves type Bottle Unscrambler:
|Number of layers
|Main machine motor
|Empty bottle elevator